My 1st solar - finally done

Overmind

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Jan 16, 2019
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After persisting on doing everything on my own I finally managed to get my solar system up and running.
There were way more small things to do compared to what I anticipated but at least I learned from my own personal experience everything that's needed.

I ended up with 4Kw of panel power, 20Kw of LiFePo4 16s cells with JK BMS, 6Kw inverter.
Battery lasts almost 2 days with no solar input at 49V cut-off (will SW to 48 after I add another row of batteries).
I can add another battery and even more panels if needed. With another row of batteries, the single point of failure remains the inverter.
Inverter is set to SBU mode. For now, mains are mostly unused backups, but that will probably change towards the winter.

After all this I would not recommend anyone to try it in the same manner, as in on his own and with zero experience, since there will be a lot of small stuff you will encounter and struggle with. But the gain XP has value, so at least I can say I did it my way and it even complies with most best practices. And added some nice bonuses too (like a real time digital counter on the inverter output).

Sorry, no pics for now, my junk-i-phone dies every 2-3 weeks and needs complete or partial re-softing.

Up next: I'm thinking if to experiment with lead in parallel, the logic being that lead will only sustain the load when LiFePo4 is already nearly depleted, but I need to study the SLA-to-LFP drain at a smaller scale 1st, as I don't want the SLA to put unnecessary loads on the LFPs.
The only reason I'm considering this is because I have some free SLAs to play with.
 
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Congratulations on a fully working system!!! And yes, expansion is a must.

Agree there's a learning curve - but solar power generation is one of those areas that's been *really worthwhile* for me personally. To produce you're own power is fantastic and has practical results!

Looking forward to a few pics :)
 
Thanks, will do some next week if I end up there adding another set of batteries.
 
Today I want to mount the 310Ah CATLs if everything goes well, so yes, there'll be pics.
I don't want to turn off the inverter when adding the new row of batteries so I'll switch it to SUB, disconnect the load (since I do have UPSes too).
I need to use the thicker wires I now have on the 100Ah set for the 310Ah and a lesser caliber for the 100Ah.
So I'll try testing my skill on doing everything without disconnecting the battery, but if that won't work, SUB mode + no load on the inverter should pose no issue. It will only warn be there's no battery connected. The inverter is an MPP Solar witch supports working both modes with and without battery.
 
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So, here we have, in order:
- the emergency holding box I made
- test arrangement: does not work as 8x2 only with bus bars due to parity (on the upper side of the pic is the old 100Ah pack)
- inverter
- electrical panel and inverter
- electrical panel open (up: utility power, my custom digital meter, discharger, solar array; on the down side: outputs from the inverter and switch to connect directly to grid if needed)
- new pack in its almost final version (5-5-3-3 arrangement to work with bus-bars only)
- CCTV stuff (UPS with bigger external battery and power sources)
- BMS monitoring
- watchpower monitoring

For easy testing and maintenance if needed, I used on the + side some APC UPS connectors and I can DC any of the 2 batteries without affecting overall functionality.
 

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Just as a quick update: I've added another row of panels and aligned them in December when there's minimal sun exposure. Any other month the production will be higher anyway due to longer exposure. Now the panels can reach 9KW, so the inverter can drain up to 6 with no issues. There are 2x9 panels in parallel, with protection diodes. Now considering if to make them 2x10 to have yet another advantage in the winter. future battery pack expansion will probably be a Li-ion to compensate when the battery is at low charge.
 
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